Autonomous Maintenance Training

Category:

Description

This course is a comprehensive three-day professional training programme focused on Autonomous Maintenance (AM), a key pillar of Total Productive Maintenance (TPM). The training aims to equip operators, maintenance teams, and management with the knowledge and skills necessary to implement and sustain autonomous maintenance in their organisation. The programme combines theoretical insights with practical applications to enhance equipment reliability, reduce downtime, and improve operational efficiency.

This course is HRD Corp (HRDC / HRDF) claimable.

Additional information

Mode

Physical, 3-days
In-House

✓

Course Details

LEARNING OUTCOMES

  • Understand the principles and importance of Autonomous Maintenance (AM).
  • Identify and implement the seven steps of Autonomous Maintenance.
  • Develop strategies to empower operators in equipment care.
  • Enhance workplace safety and reduce equipment failures.
  • Foster a culture of continuous improvement in maintenance practices.

METHODOLOGY

  • Instructor-led presentations

  • Group discussions and case studies

  • Practical exercises and role-playing

  • Interactive Q&A sessions

  • Hands-on workshops for real-world application

  • Group problem-solving activities

Course Outline

Day 1: Fundamentals of Autonomous Maintenance

  • Module 1: Introduction to Autonomous Maintenance – Concepts, Benefits, and Key Principles
  • Module 2: The Seven Steps of Autonomous Maintenance – Step-by-Step Breakdown
  • Breakout Session: Case Studies on Successful AM Implementation
  • Module 3: Operator Roles and Responsibilities in AM
  • Q&A and Discussion

Day 2: Implementation Strategies for AM

  • Recap of Day 1
  • Module 4: Initial Cleaning, Inspection, and Lubrication Techniques
  • Hands-on Workshop: Developing Standard Operating Procedures for AM
  • Module 5: Eliminating Contamination Sources and Ensuring Workplace Organisation (5S)
  • Group Activity: Identifying and Resolving Equipment Abnormalities
  • Q&A and Discussion

Day 3: Sustaining and Improving AM Practices

  • Module 6: Developing AM Checklists and Maintenance Logs
  • Module 7: Integration of AM with Preventive Maintenance and TPM
  • Workshop: Real-Life AM Case Studies and Best Practices
  • Module 8: Creating a Sustainable AM Roadmap for Organisational Success
  • Final Assessment and Feedback
  • Certificate Distribution and Closing Remarks

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