Total Productive Maintenance (TPM) Training
Description
This course is a comprehensive three-day professional training programme on Total Productive Maintenance (TPM). It aims to equip management and key personnel with the knowledge and skills necessary to implement and sustain TPM within their organisation. The programme combines theoretical insights with practical applications to enhance productivity, equipment reliability, and overall operational efficiency.
This course is HRD Corp (HRDC / HRDF) claimable.
Additional information
| Mode | Physical, 3-days |
|---|---|
| In-House | ✓ |
Course Details
LEARNING OUTCOMES
- Understand the principles and pillars of Total Productive Maintenance (TPM).
- Identify and eliminate equipment-related losses to improve efficiency.
- Develop strategies for autonomous and preventive maintenance.
- Enhance workplace safety and reliability through TPM methodologies.
- Create a sustainable TPM culture for long-term continuous improvement.
METHODOLOGY
- Instructor-led presentations
- Group discussions and case studies
- Practical exercises and role-playing
- Interactive Q&A sessions
- Hands-on workshops for real-world application
- Group problem-solving activities
Course Outline
Day 1: Understanding TPM Fundamentals
- Module 1: Introduction to TPM – Concepts, Benefits, and Key Principles
- Module 2: The Eight Pillars of TPM – Deep Dive into Each Pillar
- Breakout Session: Case Studies on TPM Implementation
- Module 3: Identifying Equipment Losses and Improving OEE (Overall Equipment Effectiveness)
- Q&A and Discussion
Day 2: Implementing and Sustaining TPM
- Recap of Day 1
- Module 4: Autonomous and Preventive Maintenance Strategies
- Hands-on Workshop: Developing TPM Implementation Plans
- Module 5: Measuring TPM Success – KPIs and Continuous Improvement
- Group Activity: Problem-Solving Scenarios for TPM Implementation
- Q&A and Discussion
Day 3: Advanced TPM Strategies and Practical Application
- Module 6: Root Cause Analysis and Failure Mode Effect Analysis (FMEA)
- Module 7: Leadership and Change Management in TPM Implementation
- Workshop: Real-Life TPM Case Studies and Best Practices
- Module 8: Creating a TPM Roadmap for Organisational Success
- Final Assessment and Feedback
- Certificate Distribution and Closing Remarks
